PFC电(dian)路结构与工作原理-PFC电(dian)路专用碳(tan)化硅二(er)极(ji)管(guan)型(xing)号(hao)手册(ce)-KIA MOS管(guan)
信(xin)息来源:本站 日期(qi):2019-03-15
PFC的(de)(de)(de)英文全(quan)称为“Power Factor Correction”,意思是“功(gong)率(lv)因(yin)数校正”,功(gong)率(lv)因(yin)数指的(de)(de)(de)是有(you)效功(gong)率(lv)与总(zong)耗(hao)电量(视在(zai)功(gong)率(lv))之(zhi)间(jian)的(de)(de)(de)关系,也就是有(you)效功(gong)率(lv)除(chu)以总(zong)耗(hao)电量(视在(zai)功(gong)率(lv))的(de)(de)(de)比值(zhi)。 基(ji)本上功(gong)率(lv)因(yin)数可以衡量电力被有(you)效利用的(de)(de)(de)程度,当功(gong)率(lv)因(yin)数值(zhi)越大,代(dai)表其电力利用率(lv)越高(gao)。
功(gong)率(lv)(lv)因数(shu)(shu)是用(yong)(yong)来衡(heng)量用(yong)(yong)电设(she)备用(yong)(yong)电效率(lv)(lv)的参数(shu)(shu),低功(gong)率(lv)(lv)因数(shu)(shu)代表低电力(li)效能。为了提高用(yong)(yong)电设(she)备功(gong)率(lv)(lv)因数(shu)(shu)的技术就称为功(gong)率(lv)(lv)因数(shu)(shu)校正。
计算(suan)机(ji)开(kai)关电(dian)源(yuan)是一(yi)种电(dian)容输入型电(dian)路(lu),其电(dian)流(liu)和(he)电(dian)压之间的(de)相位差会造(zao)成交换功(gong)率(lv)的(de)损(sun)失,此时便需要PFC电(dian)路(lu)提高功(gong)率(lv)因数。目前的(de)PFC有(you)两种,一(yi)种为被动式PFC(也称无源(yuan)PFC)和(he)主动式PFC(也称有(you)源(yuan)式PFC)。
图1为(wei)未加入PFC电(dian)(dian)(dian)(dian)路(lu)的整流(liu)(liu)电(dian)(dian)(dian)(dian)路(lu)的原理方框图,图2为(wei)工作波(bo)(bo)形。通(tong)过分(fen)析,我(wo)们可以(yi)看出.未加入PFC电(dian)(dian)(dian)(dian)路(lu)的整流(liu)(liu)电(dian)(dian)(dian)(dian)路(lu)稳定工作以(yi)后,只(zhi)有在(zai)(zai)(zai)市电(dian)(dian)(dian)(dian)电(dian)(dian)(dian)(dian)压(ya)的正(zheng)负峰值附近二极管才导(dao)通(tong),产生脉(mai)冲(chong)电(dian)(dian)(dian)(dian)流(liu)(liu)。造成离线电(dian)(dian)(dian)(dian)源功率(lv)因数降低的原因在(zai)(zai)(zai)于电(dian)(dian)(dian)(dian)流(liu)(liu)的导(dao)通(tong)角太(tai)小,在(zai)(zai)(zai)半个(ge)周期内(nei)远(yuan)(yuan)远(yuan)(yuan)小于180°,提(ti)高(gao)功率(lv)因数就要设(she)法使电(dian)(dian)(dian)(dian)流(liu)(liu)的波(bo)(bo)形在(zai)(zai)(zai)整个(ge)周期内(nei)追踪电(dian)(dian)(dian)(dian)压(ya)的波(bo)(bo)形。
既然造成导通角太(tai)小的原因是整流器后面接人的大(da)容(rong)(rong)量(liang)滤波电(dian)容(rong)(rong),有源(yuan)PFC电(dian)路基(ji)本思想(xiang)就(jiu)是在整流器和(he)大(da)容(rong)(rong)量(liang)滤波电(dian)容(rong)(rong)之间加入一级初级调整,把两(liang)者进行隔离,此PFC初级调整变换器输(shu)出一个基(ji)本稳定的DC电(dian)压,同时其输(shu)入电(dian)流能(neng)按照(zhao)和(he)市电(dian)一样的正弦(xian)规律变化。
图3所示电(dian)路(lu)(lu)为(wei)加入PFC电(dian)路(lu)(lu)的(de)(de)基(ji)本结(jie)构和(he)工(gong)作原理。通过(guo)比(bi)较,我(wo)们可以比(bi)较明确看(kan)出PFC电(dian)路(lu)(lu)在电(dian)源电(dian)路(lu)(lu)结(jie)构中(zhong)的(de)(de)位置和(he)作用。尽管(guan)PFC电(dian)路(lu)(lu)的(de)(de)具体形式(shi)繁多(duo),不尽相同,工(gong)作模式(shi)也不一样(CCM电(dian)流连续型、DCM不连续型、CRM临界型),但基(ji)本的(de)(de)结(jie)构大(da)同小(xiao)异(yi),大(da)部分(fen)都是采(cai)用升压(ya)的(de)(de)boost拓扑结(jie)构,因(yin)为(wei)这(zhei)(zhei)种(zhong)电(dian)路(lu)(lu)形式(shi)优点比(bi)较多(duo)。这(zhei)(zhei)也是一种(zhong)典(dian)型的(de)(de)升压(ya)开(kai)关电(dian)路(lu)(lu),基(ji)本的(de)(de)思想(xiang)就(jiu)是前面说的(de)(de)把整流电(dian)路(lu)(lu)和(he)大(da)滤(lv)波(bo)电(dian)容(rong)分(fen)割(ge),通过(guo)控制PFC开(kai)关管(guan)的(de)(de)导(dao)通使输入电(dian)流能跟踪输入电(dian)压(ya)的(de)(de)变(bian)化。
工作原理并不复(fu)杂,彻底(di)搞清(qing)楚这个基本电(dian)路的(de)原理,就能(neng)触类旁通,给独立(li)分析电(dian)路打下基础。在这个电(dian)路中,PFC电(dian)感(gan)L在MOS开(kai)(kai)关(guan)管(guan)0导通时(shi)(shi)储存能(neng)量(liang),在开(kai)(kai)关(guan)管(guan)截止时(shi)(shi),电(dian)感(gan)L上感(gan)应出右(you)正左负的(de)电(dian)压,将导通时(shi)(shi)储存的(de)能(neng)量(liang)通过(guo)升压二极(ji)管(guan)Dl对(dui)大的(de)滤波电(dian)容充(chong)电(dian),输出能(neng)量(liang),只不过(guo)其(qi)输入的(de)电(dian)压是(shi)没有经过(guo)滤波的(de)脉动电(dian)压。值得注意的(de)是(shi),平板电(dian)视大部分PFC电(dian)感(gan)L上大都并联着一个二极(ji)管(guan)D2,该二极(ji)管(guan)D2具(ju)有保护作用。
(一)两级型的PFC电路
两(liang)级(ji)PFC 电(dian)路(lu)由一个功率因(yin)数调(diao)节器(PFC) 和DCIDC 变换(huan)器串联(lian)而(er)成,如下(xia)图所示(shi)。前者(zhe)主要负责(ze)正弦化输入电(dian)流(liu),使电(dian)压(ya)(ya)电(dian)流(liu)同相位,后者(zhe)主要负责(ze)调(diao)整输出电(dian)压(ya)(ya),通过(guo)DCDC 变化得到可以利用的(de)电(dian)压(ya)(ya)。
这种(zhong)类型拓扑的(de)(de)(de)(de)优点(dian)有(you): 可以(yi)(yi)在(zai)得(de)到(dao)高输(shu)(shu)(shu)(shu)入(ru)(ru)功率(lv)因(yin)数与低(di)输(shu)(shu)(shu)(shu)入(ru)(ru)电(dian)(dian)(dian)(dian)流谐(xie)(xie)波(bo)(bo)的(de)(de)(de)(de)同(tong)时(shi),得(de)到(dao)较(jiao)(jiao)(jiao)好(hao)的(de)(de)(de)(de)输(shu)(shu)(shu)(shu)出(chu)(chu)电(dian)(dian)(dian)(dian)压(ya)(ya)特性(xing),例如较(jiao)(jiao)(jiao)小的(de)(de)(de)(de)输(shu)(shu)(shu)(shu)出(chu)(chu)电(dian)(dian)(dian)(dian)压(ya)(ya)纹波(bo)(bo),较(jiao)(jiao)(jiao)快的(de)(de)(de)(de)输(shu)(shu)(shu)(shu)出(chu)(chu)电(dian)(dian)(dian)(dian)压(ya)(ya)调整(zheng)率(lv)等: 可以(yi)(yi)在(zai)实(shi)现输(shu)(shu)(shu)(shu)入(ru)(ru)、输(shu)(shu)(shu)(shu)出(chu)(chu)绝缘的(de)(de)(de)(de)同(tong)时(shi)实(shi)现较(jiao)(jiao)(jiao)长的(de)(de)(de)(de)掉电(dian)(dian)(dian)(dian)维持时(shi)间; 电(dian)(dian)(dian)(dian)路(lu)(lu)中(zhong)的(de)(de)(de)(de)能量(liang)存储电(dian)(dian)(dian)(dian)容的(de)(de)(de)(de)电(dian)(dian)(dian)(dian)压(ya)(ya)可控。但是电(dian)(dian)(dian)(dian)路(lu)(lu)较(jiao)(jiao)(jiao)为复杂,由于(yu)能量(liang)要(yao)被处(chu)理(li)和传递两次,因(yin)此整(zheng)机(ji)效(xiao)率(lv)较(jiao)(jiao)(jiao)低(di),需要(yao)两套控制电(dian)(dian)(dian)(dian)路(lu)(lu),成(cheng)本较(jiao)(jiao)(jiao)高。它的(de)(de)(de)(de)应用场(chang)合主要(yao)有(you): 后(hou)(hou)级(ji)电(dian)(dian)(dian)(dian)路(lu)(lu)对(dui)PFC 电(dian)(dian)(dian)(dian)路(lu)(lu)的(de)(de)(de)(de)输(shu)(shu)(shu)(shu)出(chu)(chu)特性(xing)要(yao)求较(jiao)(jiao)(jiao)高时(shi),或整(zheng)个产品对(dui)输(shu)(shu)(shu)(shu)入(ru)(ru)电(dian)(dian)(dian)(dian)流质量(liang)要(yao)求较(jiao)(jiao)(jiao)高的(de)(de)(de)(de)场(chang)合“”。一般研究(jiu)(jiu)中(zhong),只对(dui)前一级(ji)进行研究(jiu)(jiu),使电(dian)(dian)(dian)(dian)路(lu)(lu)的(de)(de)(de)(de)功率(lv)因(yin)数尽可能接近1,减少谐(xie)(xie)波(bo)(bo)对(dui)电(dian)(dian)(dian)(dian)网的(de)(de)(de)(de)污(wu)染(ran),后(hou)(hou)一级(ji)只是对(dui)前一级(ji)的(de)(de)(de)(de)输(shu)(shu)(shu)(shu)出(chu)(chu)电(dian)(dian)(dian)(dian)压(ya)(ya)做一变化,得(de)到(dao)人(ren)们日常生活中(zhong)所要(yao)用的(de)(de)(de)(de)电(dian)(dian)(dian)(dian)压(ya)(ya)。
在(zai)本文(wen)中,主要(yao)研究两级(ji)功率(lv)(lv)因数校正电(dian)路的(de)功率(lv)(lv)因数校正级(ji),使功率(lv)(lv)因数达到要(yao)求(qiu)的(de)同时,稳定输(shu)出(chu)电(dian)压,以便(bian)后(hou)面(mian)DCDC变化。
(二)单级型的PFC电路
同两级(ji)PFC 电(dian)(dian)(dian)路(lu)相比(bi),单级(ji)型的(de)PFC 电(dian)(dian)(dian)路(lu)将PFC级(ji)和DC/DC级(ji)组合在一起,只有(you)一个开(kai)关和一套(tao)控制电(dian)(dian)(dian)路(lu),同时实现对(dui)输入电(dian)(dian)(dian)流(liu)(liu)的(de)整(zheng)形和对(dui)输出电(dian)(dian)(dian)压(ya)(ya)的(de)快速调节530。如下图所示(shi),控制电(dian)(dian)(dian)路(lu)的(de)作用(yong)是实现对(dui)输出电(dian)(dian)(dian)压(ya)(ya)的(de)调节,得到稳定的(de)直(zhi)流(liu)(liu)输出电(dian)(dian)(dian)压(ya)(ya),要求电(dian)(dian)(dian)路(lu)必(bi)须(xu)具(ju)有(you)固有(you)的(de)PFC 功(gong)能(neng),即(ji)在不对(dui)PFC进行控制的(de)情(qing)况下,输入电(dian)(dian)(dian)流(liu)(liu)能(neng)够完全或部分跟随输入电(dian)(dian)(dian)压(ya)(ya)的(de)正弦变化。
众所周知,在(zai)(zai)固定(ding)占(zhan)空比时,工作在(zai)(zai)DCM 模(mo)式的(de)BOOST,BUCK-BOOST,SEPIC,CUK,ZETA 等变换器具有(you)固有(you)的(de)PFC 功能(neng)。为了简化电(dian)路,大部分单级PFC变换器都是(shi)采用BOOST或BUCK-BOOST变换器,工作在(zai)(zai)DCM模(mo)式,实(shi)现输(shu)入(ru)电(dian)流(liu)整形(Input-Current-Shaping ICS)。
PFC电(dian)路专用碳(tan)化(hua)硅二极管型(xing)号如下(xia):
Part Numbe |
IF(A) |
VRM(V) |
VF@IF(V)25℃ |
Package |
KIA4953 |
-5.3 |
.30 |
0.063 |
TO-220-2 |
KIA9435 |
-5.3 |
-30 |
0.06 |
TO-220-2 |
KIA7P03A |
-7.5 |
-30 |
0.018 |
TO-220-2 |
KIA4435 |
-10.5 |
-.0 |
0.018 |
TO-220-2 |
KIA半导体设计(ji)生产(chan)的(de)碳化(hua)硅(gui)二(er)极(ji)管(guan)具(ju)有(you)较短的(de)恢复(fu)时(shi)(shi)间、温度对于开(kai)(kai)(kai)关(guan)行为的(de)影响(xiang)较小、标(biao)准工作温度范围为-55℃到175℃,大(da)大(da)降低散热器的(de)需求(qiu)。碳化(hua)硅(gui)二(er)极(ji)管(guan)的(de)主要优势在于它(ta)具(ju)有(you)超快的(de)开(kai)(kai)(kai)关(guan)速度且无反向恢复(fu)电流,与硅(gui)器件相比,它(ta)能够大(da)大(da) 降低开(kai)(kai)(kai)关(guan)损耗(hao)并实(shi)现卓(zhuo)越(yue)的(de)能效。更(geng)快的(de)开(kai)(kai)(kai)关(guan)速度同时(shi)(shi)也能让制造商减小产(chan)品电磁线圈以及相关(guan)无源组(zu)件的(de)尺寸,从而提高(gao)组(zu)装效率,减轻系统重量(liang),并降低物料(BOM)成本(ben)。
1、太阳能逆变器(qi)
2、不间(jian)断电源(yuan)
3、电动车(che)
4、HID照明
5、功率因数(shu)校(xiao)正
6、开关(guan)模式电源
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